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Pallet Shuttle: high-density storage with shuttles
Optimize your logistics flows with a motorized shuttle storage system. Known as a Pallet Shuttle, this solution for your storage rack increases the volume of references stored (one different reference per storage level) and optimizes pallet loading and unloading without the need for the forklift operator to enter the storage aisles. The use of a shuttle saves real time in your logistics flows.
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Safety standards
Time savings
Optimize your logistics flows
This storage rack solution enables you to increase the volume of references stored (one different reference per storage level) and optimize pallet loading and unloading without the need for the forklift operator to enter the storage aisles. The use of shuttles is a real time-saver for your logistics flows.
- The shuttle is deposited at the entrance to the aisle and moves along the rails to load or unload the pallet;
- The shuttle moves the deposited pallet to the last available location and back again;
- The shuttle's movements are guided by the operator using a remote control.
Pallet shuttle storage is an accumulation storage system in which the motorized shuttle itself moves the pallets. The operator no longer needs to enter the system, considerably reducing maneuvering times. The principle is simple: the operator deposits the pallet at the entrance to the aisle. The remote-controlled shuttle picks up the pallet, lifts it and deposits it in the first free space, thus compacting loads to the maximum and considerably reducing empty space.
This solution is ideal for customers with high turnover and large quantities of pallets per reference.
- Easy to use, the operator can handle several pallets at the same time;
- The shuttle can handle heavy loads of up to 1,200 kg;
- No limit on racking depth ;
- The shuttles are fully electric and perfectly compatible with a food environment;
- They are also suitable for low-temperature warehouses (-30°C).
The empty shuttle reaches a travel speed of 70m/min (4.2km/h) empty and 35m/min (2.1km/h) loaded.
The advantages of the Pallet Shuttle
Space optimization
The shuttles automatically position the pallets inside the racking. This system compacts stock on each level, optimizing your storage space.
Time saving
The operator controls the flow via a remote control, so that once the shuttle has been launched, he can apply himself to other operations. The operator can manage up to 4 shuttles simultaneously , filling or emptying an entire aisle in series. Each level can therefore be loaded or unloaded independently of the others, considerably increasing the flow of stock in and out.
Safety
The risk of accidents is minimized, as each shuttle is equipped with detectors, rail end stops, pallet centering devices, position detectors and blocking systems. As a result, there is no risk of collision , eliminating any risk of entanglement with the structure.
Versatility
The shuttle can be handled by all types of forklift truck. What's more, it features an adjustment system to accommodate different pallet formats. This eliminates the need to purchase a special forklift truck.
Loading and unloading the Pallet Shuttle
To load the pallet
The procedure is as follows: first, the shuttle is deposited at the entrance to the level. Next, the operator positions a pallet above the shuttle and triggers the "stow" function using the remote control. The shuttle then picks up the pallet and transports it to the first free position on the level, before returning empty.
To unload the pallet
The operator uses a forklift to place the shuttle at the entrance to the level. He then presses the "extraction" button on the remote control. The shuttle then seeks out the first pallet on the level and deposits it at the entrance, where it is ready for removal by the forklift operator.
In addition to conventional loading, unloading and "step-by-step" functions, the shuttle enables continuous loading and unloading. To optimize your stock management, options such as inventory mode , compacting at infeed or outfeed can also be recommended. Shuttles can also be fitted with a WIFI system to connect them to an inventory management system.
Applications
How do you load and unload pallets with the shuttle?
To load a pallet, place the shuttle at the entrance to the level, position the pallet on top of the shuttle and activate the "stow" function using the remote control. To unload, place the shuttle at the entrance to the level and press the "extraction" button on the remote control.
How does the shuttle work?
The shuttle is deposited at the entrance to the storage aisle and moves along the rails to load or unload pallets. The operator guides the shuttle's movements using a remote control.
Is it possible to connect the shuttles to an inventory management system?
Yes, it is possible to equip shuttles with a WIFI system to connect them to an inventory management system.
Are shuttles compatible with a food environment and low-temperature warehouses?
Yes, the shuttles are fully electric and compatible with a food environment. They are also suitable for low-temperature warehouses down to -30°C.
What is a Pallet Shuttle?
The Pallet Shuttle is an accumulation storage system that uses a motorized shuttle to move pallets. This system optimizes pallet loading and unloading, increasing the volume of references stored and improving the efficiency of logistics flows.
What is the load capacity of the shuttles?
The shuttles can carry heavy loads of up to 1,200 kg.
What are the advantages of the Pallet Shuttle?
The advantages of the Pallet Shuttle include optimized storage space, time savings, increased safety and versatility. The shuttles automatically position pallets within the racking, enabling stock to be compacted on each level.
To take full advantage of our Pallet Shuttle system, you need to organize your pallets according to product turnover and quantity. By placing fast-moving products and large quantities on dedicated levels, you'll maximize your warehouse efficiency and optimize your logistics flows. Don't forget that our system allows you to store one reference per level and many pallets of different dimensions in depth. Take advantage of this flexibility to adapt your organization and increase storage density.
